Sphere sanding machine

I had a handful of custom Balancemaster balls cast at AEND using a self made ceramic mold which unfortunately broke a few times during the process. Most of the balls had severe flatspots and would be no fun at all to use with a Balancemaster. I learned about centerless grinding and started planning my own machine. My first attempt was built with three separate drills. Plugged into a powerstrip, I thought it should be straight forward to switch the drills on and off. It broke the powerstrip… and controlling the speed was rather difficult. Inspired by old industrial factories where a lot of machines were powered with belt drives, I built a better machine with a single drill and three belt drives. I was finally able to sand the not so nice balls into “perfect” spheres.

My mold before it broke.
Prime urethane balls cast in California.
Mezmerizing, no?
One drill drives three sanding drums with belt drives. A bicycle tube pulls the drums towards to ball.
Custom made sanding drums with hand cut velcro sanding discs.
I’m happy.

The machine was used to sand ten balls and then dismantled.

Interested in buying a Balancemaster?


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